Kurasa Igikoresho cyo Kurasa: Isesengura ry'ibice by'ibanze no muri - Ubujyakuzimu Ubuyobozi bukoreshwa mu nganda
1. Incamake ya Shot Blasting Tank Ikoranabuhanga
Ikigega cyo kurasa (kizwi kandi nk'ikigega cyo kumusenyi cyangwa igitutu cy'umuvuduko ukabije) ni ubwato bwibanze bwa sisitemu yo guturika umusenyi / kurasa, bigenewe cyane cyane kubika ibyangiritse no gutwara ibintu bikomeza kandi bihamye bitwarwa n'umwuka uhumeka. Nka "umutima wibigize" uburyo bwo kuvura hejuru, imikorere yacyo igira ingaruka itaziguye kumikorere no gutuza kwiza kubikorwa byumusenyi.
1.1 Ibanze shingiro ryimiterere yibisasu biturika (bizwi kandi nk'ibigega byumusenyi cyangwa ibigega byangiza)
Umubiri wingenzi wibanze wakozwe - imbaraga za karubone (Q345R) cyangwa ibyuma bitagira umwanda (304/316), hamwe nuburebure bwurukuta ruri hagati ya 8 na 25mm
Sisitemu yo gufata: Yashyizwemo numuvuduko wuzuye ugenga valve, solenoid valve na filteri yumwuka
Uburyo bwo kugenzura abrasive: Harimo patenti ya Venturi ivanze nicyumba ceramic - nozzles idashobora kwihanganira
Ibikoresho byumutekano: Disikete yuzuye yamenetse (0.6MPa igitutu cyo guturika), igipimo cyumuvuduko hamwe na valve yorohereza umuvuduko
Sisitemu yo gufasha: moteri yinyeganyeza (anti - ibikoresho bifunga), sensor yo murwego rwo hejuru hamwe nibikoresho bishyushya (ubushuhe - gihamya)
1.2 Isesengura rishingiye ku ihame ry'akazi
Umwuka ucometse (0.4 - 0.8MPa) winjira muri sisitemu unyuze mu nzira ebyiri: inzira imwe inyura mu buriri bwamazi yatembye kugirango igumane imiterere ihagaritswe, naho iyindi nzira ikora umuvuduko mubi mubyumba bivanga kugirango ushushanye. Ibice bibiri bitemba bigera ku muvuduko wa 80-120m / s mu muyoboro wihuta kandi amaherezo bigakora indege imwe inyura muri nozzle. Inzira yose ihuye nuburinganire bwa Bernoulli bwubukanishi bwamazi kandi burashobora gukomeza gutandukana umuvuduko wikigereranyo kiri munsi cyangwa kingana na ± 3%.
2.
2.1 Ibipimo byingenzi byerekana imikorere
Icyiciro cya Parameter icyiciro gisanzwe Ubwoko bwihariye busabwa
Umuvuduko wakazi: 0.5 - 0.7MPa Ubwoko bwumuvuduko mwinshi (1.2MPa)
Ubushobozi bwijwi: metero kibe 0.1-2, byashizwe kuri metero kibe 5
Abrasive ikwiranye nicyuma cya grit, amasaro yikirahure n'umucanga udasanzwe wa ceramic
Igihe gikomeza cyo gukora ni amasaha 8 naho ibisanzwe ni amasaha 24 nta nkomyi
Ingufu - ubwoko bwo kuzigama ukoresheje gaze ya 3-6m³ / min (2.5m³ / min)
2.2 Igiti cyo gutoranya
Menya ubwoko bwa abrasive
Ibyuma byangiza (G25-G80) → umubiri wa karuboni yumubiri + ceramic
Non - ibyuma byangiza → Ibyuma bitagira umwanda 304+ polyurethane
Kubara ibisabwa
Itsinda rito (<50 pieces per day) → 0.3m³ portable
Umusaruro winteko → 1m³ ubwoko bwokugaburira bwikora
Kurwanya ibidukikije
Akazi ko hanze → Guturika - ibikoresho byamashanyarazi + kurinda IP65
Ibiryo - ibyiciro bisabwa → 316L ibyuma bitagira umwanda + igishushanyo mbonera
3.
3.1 Ubwihindurize bwa tekinoroji yo kuryama
Icya kane - ibisekuru byubuki bwamazi yuburiri bwakira:
Multi - igiceri cyacumuye icyuma cyo kuyungurura (ubunini bwa pore 50μm)
Igenzura ryigenga rya gaz ryigenga kuri zone zitandukanye
Sisitemu yo gutandukanya ibitekerezo byubwenge
Ugereranije nigishushanyo gakondo, itezimbere amazi ya 30% kandi ikuraho "ikiraro"
3.2 Iterambere mu Kwambara - tekinoroji irwanya
Ikoreshwa rya tekinoroji ya tekinoroji: Hasi ya rubber (cushioning) + fibre yo hagati ya Kevlar (amarira - irwanya) + hejuru ya tungsten karbide yuzuye (kwambara - irwanya)
Kwiyita - gukiza nozzle: Harimo microcapsule gahoro - kurekura kwambara - ibikoresho birwanya, bihita byuzura nyuma yo kwambara
Ubuyobozi bwa Magnetic levitation kuyobora: Irinde ibikoresho byangiza bitagira ingaruka ku rukuta rwa tank
4. Ibisasu biturika (bizwi kandi nk'ibigega byumusenyi cyangwa ibigega byumuvuduko ukabije) byahujwe cyane nuburyo bukoreshwa mu nganda.
4.1 Ikibuga cy'indege
Ibisabwa bidasanzwe
Amavuta 100% - umwuka wuzuye
Isuku yuzuye ni 99,99%
Ubuso bwubuso bugenzurwa muri ± 0.5μm
Iboneza bisanzwe
316L umubiri wicyuma
Electronic - urwego alumina abrasive
Sisitemu yo kurinda azote yuzuye
4.2 Porogaramu mu bwubatsi
Gutunganya super - ibice binini
Kuringaniza byinshi - sisitemu ya tank (3 × 2m³
Kugenzura kure
Igishushanyo mbonera cyo gukingira umunyu wo mu nyanja
Igisubizo cyubukungu
Kugenzura byikora no kongera gukoresha abrasives
Igikoresho cyo kugaburira amazi
5. Gukora no gufata neza imicungire no gusesengura ibiti byatewe no guturika ibisasu (bizwi kandi ko ari ibigega byumucanga cyangwa ibigega byangiza)
5.1 Sisitemu yo Kubungabunga
Komeza ubungabunge burigihe tekiniki yumushinga
Ibirimo amazi mumazi ya buri munsi no kuyungurura ikigega cya gaze ntibishobora kurenga 0.1%
Imyambarire yumurongo igomba kugenzurwa buri cyumweru kugirango itarenza 1mm kumwaka
Ukwezi kurinda umutekano wa valve kalibrasi yingendo ni ± 2% byagaciro kashyizweho
Umuvuduko ukabije wumuyaga wa sisitemu yose buri gihembwe kiri munsi ya 0.01MPa / min
5.2 Igiti gisanzwe cyo gusuzuma
Fenomenon: Gusohora kutaringaniye
Guhindagurika k'umuvuduko w'ikirere → Reba uburyo bwo guhumeka ikirere
Gukuraho ibishishwa → Koresha igikoresho cyo gushyushya imyanda
Block Guhagarika ibitanda byuzuye → Gusenya no kugenzura ibyapa byungurujwe
Wear - Kwambara Nozzle → 3D scanning gupima aperture
6. Inzira zo guca - iterambere ryiterambere
6.1 Gufata neza Ubwenge
Kwihanganira guhanura ubuzima bishingiye ku isesengura ryinyeganyeza
AI dinamike indishyi algorithm yo gutembera neza
Nukuri - igihe cyo kwigana sisitemu ya twin sisitemu
6.2 Guhanga udushya
Gukoresha ibinyabuzima bishobora kwangirika
Muri - tekinoroji yo kuvugurura imyanda
Zeru - gusohora sisitemu yo guturika amazi
Umwanzuro: Ikoranabuhanga ryibisasu biturika (bizwi kandi nk'ibigega byumusenyi cyangwa ibigega byumuvuduko ukabije) biratera imbere byihuse bigana ubwenge, ubuhanga, nicyatsi. Abakoresha mu nganda zitandukanye bagomba guhitamo ibisubizo biboneye bashingiye kubikorwa byabo bwite kandi bagakoresha agaciro k'ubuzima bwuzuye bwibikoresho binyuze mubikorwa bya siyansi no gucunga neza. Gukoresha ibikoresho bishya - ibisekuruza hamwe nibikoresho byikoranabuhanga bigenzura bizakomeza gutwara udushya twikoranabuhanga muriki gice.