Gutera imashini iturika
Inkoni - ikoresheje imashini iturika imashini nigicuruzwa cyazamuye icyiciro - imashini iturika. Itandukaniro ryibanze riri muburyo bwo kwemeza imiyoboro ikomeza, aho ikariso itwara casting kugirango ikomeze kunyura mumihanda inyuze mucyumba cyo kurasa, igera kumurongo -. Nibikoresho byibanze byo gusukura umusaruro mwinshi munganda nini nini nini -, cyane cyane bikwiriye gusukurwa kumusenyi wumusenyi, gukuramo urugero rwa okiside, no gushimangira ubuso.
A. Ibiranga ibintu byingenzi hamwe no kwerekana imiterere yo kurwanya imihindagurikire y'ikirere - ukoresheje imashini iturika
1. Ibyiza byingenzi (ugereranije nimashini zisanzwe zisanzwe)
Kunoza imikorere: 30% - 50%; ibikorwa bidahwema gukora, ubushobozi bwumusaruro burimunsi burashobora kugera kubice 100-500, bikwiranye no guta imirongo yumusaruro;
Oya 磕碰 gukora isuku: Gutora byahagaritswe mugihe cyose + 360 impinduka zimpinduka - kuzunguruka umuvuduko, nta kwikanyiza cyangwa kugongana, wirinda kwangirika kwinguni zikaze za casting hamwe nuduce duto -;
Ihuza ryikora: Irashobora guhuza byimazeyo no gukuraho umucanga, gushushanya, hamwe no gusudira kumurongo wogukora, kugera kubikorwa byuzuye - inzira idafite abadereva;
Nta gusukura ahantu hapfuye: Imitwe myinshi yo guta itunganijwe muburyo butatu - buringaniye, butwikiriye imyenge yimbere, imyenda yo gusudira, umwobo uhumye hamwe nizindi nzego zigoye za casting, bikwiranye na moteri ya moteri ya moteri, imibiri ya pompe, imibiri ya pompe, ibishishwa bigabanya, nibindi byo guta bidasanzwe.
2. Abakinnyi basanzwe bakoreshwa
Hagati kandi nini - ingano yicyuma / ibyuma bicyuma: ibyuma bya moteri ya moteri, uburiri bwimashini, indangagaciro, imibiri ya pompe, ibishishwa bigabanya;
Imashini yubukorikori: ibikoresho bya Excavator, indobo yabatwara, ikadiri yumurongo;
Gufata ibyuma bidasanzwe: Umuyaga wa turbine hub, imashini ya chassis yimodoka, umubiri wa hydraulic.
B. Imiterere yibanze ya hook - ukoresheje imashini iturika
Bitewe nibiranga umusenyi mwinshi, uburemere buremereye, hamwe nuburyo bugoye bwo guta, ibikoresho bigomba gushyirwaho byumwihariko:
Sisitemu yo gutanga
Umutwaro wo gufata - kwikorera: Ikigereranyo cya hook ubushobozi bwa toni 500kg-10, bigomba kuba binini kuruta cyangwa bingana ninshuro 1,2 uburemere ntarengwa bwa casting (harimo ibikoresho), hamwe no gutabaza birenze;
Kwikorera - uburyo bwo kuzunguruka: Ibihinduka - inshuro zishobora guhinduka umuvuduko 2-10r / min, gukina bigoye kuzunguruka buhoro (2-3r / min), gukina byoroshye kuzunguruka vuba (5-10r / min), byemeza ingaruka imwe hamwe nishoti;
Inzira ya convoyeur: I - inzira yumurongo, hamwe na sensor ya foto yerekana amashanyarazi, kugenzura neza igihe cyo kumara igihe cyo guterera ahantu harasiwe.
Kurasa icyumba cyo kurasa hamwe na sisitemu yo guturika
Isahani yo kurinda urugereko: Ukoresheje isahani yo kurinda Mn13 (ubunini burenze cyangwa bungana na 12mm), irwanya guta umucanga no kwambara kurasa, hamwe nubuzima bwikubye inshuro 3 ubw'isahani isanzwe ya manganese;
Ibikoresho byo guturika birasa: 4 - 8 hejuru - ibikoresho byo guturika neza byateguwe muburyo butatu, igipimo cyo gukwirakwiza Kurenza cyangwa bingana na 99.5%, nta suku zapfuye; ubushobozi bumwe bwo guturika 200-250kg / min, bikwiranye n'umusenyi mwinshi wo gufunga isuku.
Kurasa system sisitemu yo kuzenguruka (casting - kuzamura byihariye)
Kabiri - itandukanya icyiciro: Ukoresheje guhitamo umuyaga + kunyeganyega ugaragaza gutandukana kabiri, birashobora gutandukanya neza umucanga, isasu ryacitse, n ivumbi ryaguye muri casting, ukirinda kuzenguruka amasasu atujuje ibyangombwa, aribwo buryo bwibanze bwimashini iturika (moderi zisanzwe zifite guhitamo umuyaga gusa, zidashobora gutandukanya umucanga);
Umuyoboro wa kaburimbo: Imiterere ifunze neza, wirinda kumena umucanga no kurasa, bikwiranye n’imyanda myinshi - ivumbi ryo gusukura.
Kugenzura amashanyarazi no gukuraho ivumbi
Sisitemu yo kugenzura PLC: Shyigikira ububiko bwa parameter, kubara mu buryo bwikora, gutabaza amakosa, birashobora guhuzwa na sisitemu ya MES y'uruganda, bikagera kubikorwa byamakuru;
Gukuramo umukungugu wa pulse: Ubunini bwikirere burenze cyangwa bungana na 10000m³ / h, kuyungurura neza Ntibisanzwe cyangwa bingana na 5 mm, bikwiranye nubutaka bwinshi - bwo gukuramo isuku.
C. Gutunganya ibipimo bya hook - ukoresheje imashini iturika
Guhitamo amafuti: 0.8 - 2.0mm ya firimu yicyuma: Ifata umusenyi uremereye uhitamo ubunini bunini, inkuta zometseho urukuta hitamo ubunini buke; aluminium alloy casting ikoresha 0.5-1.0mm ibyuma bitagira umuyonga
Umuvuduko wo kugenda: 0.8-1.2m / min
Fata wenyine - umuvuduko wo kuzunguruka: 3-5r / min; guterana ibintu bidasanzwe bigabanuka kugeza kuri 2-3r / min, bigatuma isuku ryuzuye ryimbere yimbere na zone zapfuye
Imashini iturika imashini yihuta: 2600 - 2900rpm, kugirango ikomeze hejuru, yongere kugeza 3000rpm, kugirango yorohe - ikikijwe n'inkuta, igabanye kugeza 2300rpm kugirango wirinde guhindagurika Icyiciro cyo gukora isuku: Sa2.5 (hafi - icyiciro cyera) Ubuvuzi mbere yo gutwikira bugomba kugera kuri iki cyiciro kugirango hafatwe neza.
Ubuso bwubuso: Ra25-40μm Ibisabwa bikenerwa kugirango bitwikire hanyuma bitere ifu byujujwe
D. Ingingo z'ingenzi zo guhitamo ubwoko bwa binyuze - kumanika hook centrifugal imashini isanduka
Umutwaro - kwikorera nubunini 预留: Ubushobozi bwo guterura ibipimo byafashwe bigomba kubikwa hamwe na 20%. Ingano yimbere yimbere yicyumba cya centrifugal sandblasting chambre igomba kuba nini kuruta cyangwa ihwanye ninshuro 1,1 ingano ntarengwa ya casting kugirango wirinde kuvanga ibihangano hamwe nintera idahagije yo guta;
Gutandukanya: Igomba kuba icyiciro cya - icyiciro: Isuku ya casting izabyara umucanga mwinshi. Gusa gutandukanya umuyaga bizatera umucanga kuzenguruka hamwe na za rutura, kwihutisha ibikoresho no kugabanya gukora neza. Bibiri - gutandukanya icyiciro cyo gutandukanya umuyaga + kwerekana bigomba gutoranywa;
Ibikoresho byo kurinda: Wange isahani isanzwe ya manganese 65. Hejuru - Chrome cast ibyuma birinda ibyuma bigomba gutoranywa. Bitabaye ibyo, bazambara mumezi 3-6, hamwe nibiciro byinshi byo kubungabunga;
Guhuza byikora: Niba bihujwe numurongo wibyakozwe byikora, gupakira robot no gupakurura interineti hamwe na MES yamakuru ya data bigomba kubikwa kugirango birinde guhinduka nyuma.
E. Imikorere isanzwe no kuyitaho binyuze muri - yamanitse hook centrifugal imashini isandara
1. Gutangira no guhagarika urutonde (anti - kuziba umucanga, kurwanya - kwambara)
Tangira {0
Hagarika: Funga 丸 itanga valve → Centrifugal blower ihagarara → Inkoni ikomeje gukora muminota 5 (gusiba inzira, ibisigazwa bisigaye mucyumba) → Lifator / Gutandukanya guhagarara system Sisitemu yo gukuraho ivumbi irahagarara nyuma yiminota 10 yatinze
2. Kubungabunga buri munsi (guta ibyuma - byihariye)
Buri munsi: Sukura umucanga n'umucanga byegeranijwe munsi yumuhanda, urebe niba kwihindura - guhinduranya ururobo rworoshye, hanyuma usohokemo amavuta yo guhumeka ikirere n'amazi;
Icyumweru: Reba imyenda ya centrifugal blower blade (uburebure> 50% bisaba gusimburwa), komeza urunigi rwahagaritswe, sukura igikapu cyo gukusanya ivumbi;
Buri kwezi: Erekana ibisasu, ukureho umucanga n'ibisasu bimenetse, ongeramo amavuta yo kwisiga kuri - ibikoresho byo guhindura ibyuma;
Igihembwe: Reba imyenda y'ibyapa birinda ibyumba, ubisimbuze niba umubyimba ari<5mm, and calibrate the throwing angle of the centrifugal blower.
F. Ibisabwa byumutekano bisabwa binyuze muri - yamanitse hook centrifugal imashini isandara
Kurinda akarere: Shyiramo ibyishimo byumutekano mumurongo wumurongo. Guhagarika byikora bya convoyeur iyo abakozi binjiye mukarere. Shiraho akarere ko kuburira metero 3;
Kurinda gufunga: Urugi rwicyumba n urugi rwo kubungabunga bigomba kuba bifite ibikoresho byumutekano. Gufungura umuryango uhita uhagarika amashanyarazi ya centrifugal blower. Bigufi - kuzenguruka guhuza birabujijwe rwose;
Kumenya gufata ibyuma: Kugenzura buri kwezi ibice no guhindura ibikoresho bya hook hamwe no guterura, buri kwezi kalibrasi yumurimo wo kurinda imitwaro irenze;
Kurinda abakozi: Abakozi bagomba kwambara ingaruka - zidashobora guhangana na masike yo mumaso, masike ya KN95, n urusaku - kugabanya gutwi. Birabujijwe guhagarara munsi yicyuma kiruka.
